How to Replace Chain Sprocket on Stihl Pole Saw: Step-by-Step Guide

Ever found yourself struggling with a dull chain on your Stihl pole saw, making your cutting tasks a real chore? What if I told you that replacing the chain sprocket could be the game-changer you’ve been looking for? Imagine effortless cutting and smoother operation with just a simple fix.

Picture this: you’re in the middle of a project, and your pole saw just isn’t performing as it should. Frustrating, right? But fear not! In this article, you’ll discover the step-by-step guide on how to replace the chain sprocket on your Stihl pole saw. Get ready to say goodbye to those cutting woes and hello to a more efficient and enjoyable cutting experience.

Overview of Chain Sprocket Replacement

So, you’re ready to tackle replacing the chain sprocket on your Stihl pole saw. Let’s dive into the essential details to help you breeze through this task like a pro.

Starting Out:

  • Inspect Your Pole Saw: Before you begin, check your saw for any signs of wear or damage.
  • Gather Your Tools: Make sure you have all the necessary tools handy for the replacement process.

Understanding the Chain Sprocket:

  • Functionality: The chain sprocket is a key component that drives the saw chain, enabling smooth cutting.
  • Wear and Tear: Over time, the sprocket can wear out, leading to reduced cutting efficiency.
How to Properly Tighten the Chain on Your DeWalt Pole Saw: Step-by-Step Guide

Replacing the Chain Sprocket:

  • Step 1 – Detach Cover: Remove the cover housing the sprocket.
  • Step 2 – Loosen the Bolt: Use the appropriate tool to loosen the bolt securing the sprocket in place.
  • Step 3 – Replace Sprocket: Swap out the old sprocket with a new one, ensuring a snug fit.
  • Step 4 – Reassemble: Put everything back together, ensuring all parts are securely in place.

Pro Tips:

  • Regular Maintenance: Consider routine checks to prolong the life of your chain sprocket.
  • Quality Replacement Parts: Opt for genuine Stihl replacement parts for optimal performance.

Get ready to experience improved cutting performance and a smoother operation once you’ve successfully replaced the chain sprocket on your Stihl pole saw.

Identify the Right Replacement Part

When replacing the chain sprocket on your Stihl pole saw, it’s crucial to identify the correct replacement part to ensure a smooth process. Here are some steps to help you find the right fit for your saw:

  • Check your Stihl pole saw model: Look for the model number on your saw to determine the exact part you need for replacement.
  • Consult the Stihl manual: Refer to the manufacturer’s manual for specific part numbers and recommendations for your saw model.
  • Visit an authorized Stihl dealer: For accurate guidance and to purchase genuine parts, visit an authorized dealer who can assist you in finding the correct chain sprocket for your saw model.
  • Inspect the old sprocket: Examine the existing chain sprocket for any part numbers or markings that can help you in selecting the right replacement.

Efficiently identifying the correct replacement part is the first step towards successfully replacing the chain sprocket on your Stihl pole saw.

How to Safely Hang Your Stihl Pole Saw: Maintenance Tips for Longevity and Safety

Prepare Your Stihl Pole Saw

Before diving into the process of replacing the chain sprocket on your Stihl pole saw, it’s crucial to ensure you’re well-prepared for the task. Here are key steps to prepare your equipment:

  • Safety First: Always prioritize your safety when working with power tools. Ensure you have the necessary protective gear such as gloves, goggles, and ear protection.
  • Clear Workspace: Find a well-lit area with ample space to work on your pole saw. Remove any obstacles that could hinder your movement.

Now that you’ve geared up and set up your workspace, you’re ready to move on to the next steps in replacing the chain sprocket on your Stihl pole saw.

Remove the Old Chain Sprocket

When it comes to removing the old chain sprocket on your Stihl pole saw, you want to ensure you approach the task with caution and focus. Here’s a straightforward guide to help you through the process:

  • Remove the cover: Start by loosening the screws on the cover to access the chain sprocket.
  • Set the cover aside: Once the screws are off, carefully remove the cover and set it aside in a safe place.
  • Loosen the chain tension: Use the tensioning screw to loosen the chain and create slack for sprocket removal.
  • Unscrew the bolt: Locate the bolt in the center of the sprocket and use a suitable tool to unscrew it.
  • Remove the old sprocket: With the bolt off, you can now easily slide off the old chain sprocket from the pole saw.
  • Inspect for damage: Take a moment to inspect the sprocket for any signs of damage or wear that may require replacement.
How to Properly Store Your Stihl Pole Saw for Long-Lasting Performance

By following these steps with care, you’ll be well on your way to successfully removing the old chain sprocket from your Stihl pole saw.

Install the New Chain Sprocket

Once you’ve successfully removed the old chain sprocket from your Stihl pole saw, it’s time to install the new one. Follow these steps carefully to ensure a smooth replacement process:

  • Secure the new chain sprocket in place on the saw’s spindle.
  • Screw on the bolt tightly to hold the new sprocket in position.
  • Adjust the chain tension to ensure it’s neither too loose nor too tight.
  • Place the cover back over the sprocket, aligning it properly.
  • Tighten the cover screws to secure everything in place.

Remember, proper installation of the new chain sprocket is crucial for the overall performance and safety of your Stihl pole saw.

Test Your Stihl Pole Saw

Now that you’ve completed the installation, it’s time to test your Stihl pole saw to ensure everything is functioning correctly. Here are some steps to guide you:

  • Check the Chain: Make sure the chain moves smoothly along the bar without sagging.
  • Inspect the Tension: The chain should be snug against the bar but still able to move freely.
  • Start the Engine: Crank up your pole saw to see if it starts easily and runs smoothly.
  • Cutting Test: Perform a test cut on a small log to confirm that the chain engages properly and cuts smoothly.
Chain Movement Smooth, No Sagging
Tension Snug Against the Bar
Engine Start Easy and Smooth
Cutting Test Engages and Cuts Smoothly
How to Properly Maintain Your Ryobi Pole Saw for Longevity and Performance


You’ve now completed the process of replacing the chain sprocket on your Stihl pole saw. By following the detailed steps outlined in the article, you’ve ensured that your pole saw is in optimal condition for smooth operation and safety. Remember to always double-check the installation to guarantee proper performance. Now, give your Stihl pole saw a test run to confirm that everything is working as it should. Enjoy using your well-maintained tool for all your cutting needs. Happy sawing!

Frequently Asked Questions

How do I install a new chain sprocket on my Stihl pole saw?

To install a new chain sprocket on your Stihl pole saw, secure it on the spindle, tighten the bolt, adjust chain tension, align and secure the cover, and tighten the cover screws. It’s essential to ensure proper installation for optimal performance and safety.

What should I do after installing the new chain sprocket on my Stihl pole saw?

After installing the new chain sprocket, test your Stihl pole saw by checking chain movement, inspecting tension, starting the engine, and performing a cutting test on a small log. This ensures smooth operation and proper engagement of the chain for efficient use.

Jackson Hill is a passionate arborist with years of experience in the field of trees. He developed his fascination with trees at a young age, spending countless hours exploring the forests and climbing trees. Jackson went on to study arboriculture and horticulture at Michigan State University and later earned a degree in forestry from the University of Michigan.

How to Safely and Efficiently Use Your Fiskars Pole Saw for Pruning Trees

With his extensive knowledge and expertise, Jackson has become a trusted authority on trees and their impact on the environment. His work has helped shape the field of arboriculture and he continues to be a leading voice in the industry.

Leave a Comment

Send this to a friend